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DS Smith launches trial to make paper from straw and grains

Packaging Solutions

DS Smith has launched a new trial in partnership with environmental research start up Nafici, to create packaging from ‘second harvest’ materials. This is the latest development in the packaging company’s Now & Next strategy launched last year and reflects the ongoing investment DS Smith is undertaking in research and development.


The move comes as it responds to demand from businesses looking to drive a more circular approach to their supply chains. According to the company’s research team, second harvest materials like straw and brewers’ spent grain have the potential to save up to 10% of the virgin fibres used in the papermaking process and therefore present an important and viable means to supplement traditional sources.


Nafici Environmental Research (NER), a West Sussex company, has created a process to transform agricultural waste into papermaking pulp with strengthening properties. DS Smith is using its research and innovation site in Kent, Kemsley, to explore how the pulp, pioneered by Nafici from previously unwanted products, can be used to make sustainable packaging products. 


Commenting on the pioneering work, Nick Thompson, DS Smith’s Materials development director, said: ‘We have built a reputation for being at the forefront of innovation in the recycling aspect of its operation, in part demonstrated by the investment into the research and development Fibre and Paper Development Lab (based at Kemsley Mill) and our ongoing partnership with Nafici. Businesses are keen to understand how they can adopt more circularity into their supply chains and finding secondary uses for what are currently seen as waste materials are key to that. Our Now & Next Sustainability strategy drives us to be leaders in helping the transition to a circular economy, so working with customers and partners across the supply chain to keep materials in use for as long as possible is an important part of that drive.’


Florence Miremadi-Nafici, co-founder and CEO of NER, said: ‘Our work with DS Smith is crucial in addressing the sustainability challenges associated with the increased demand for packaging. Through the pilot programme at Kemsley we hope to prove that alternative fibres, and particularly second harvest materials, can and will play an important role in the future of sustainable packaging.’



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