New Esko XPS Spark

Packaging Solutions

Esko has unveiled its latest innovation – the XPS Spark 4835, a new plate exposure unit that delivers the combination of unmatched performance with a small footprint.

Designed for packaging converters and trades hops seeking precision, sustainability, and simplicity, the new XPS Spark combines single side UV-LED exposure with an optional integrated UV finishing device (UVA + UVC), all in one compact and optimised package.

Eddy Fadel, Esko general manager flexo, said: ‘We are developing solutions and innovations that help our customers achieve their own sustainability objectives through reducing energy consumption and replacing bank exposures in the market. The new XPS Spark meets a clear need in the label market for a single sided, all in one LED plate exposure system that is both at the forefront of innovation and quality while benefiting from a competitive price.

Pascal Thomas, director of flexo product management, added: ‘With its compact footprint, intuitive operation and flexible exposure control, the XPS Spark is designed to make high quality LED plate exposure accessible to a broader range of flexo users.

‘The XPS Spark offers an intuitive, hands on workflow, providing an open parameter system that gives users complete control. Whether a business is looking to upgrade from analogue tubes or expanding its platemaking capabilities, the XPS Spark delivers the performance, precision, and adaptability needed to meet today’s sustainability demands in flexo plate production, without the complexity.’

‘As well as delivering optimum quality, the XPS Spark speeds up work with a full LED exposure surface,’ added Pascal. ‘This also improves energy efficiency and lowers operating costs while contributing to sustainability objectives by eliminating tube waste.

‘With floorspace at a premium, we know the high cost of owning or renting space is a serious problem for many converters and trade shops. The XPS Spark is ideal for operators with space constrained environments, so there is no longer any need for those businesses to compromise on plate production and quality due to a lack of available space.’

The new machine will be commercially available in the second half of 2026.